Fabric Development

At Smart Fit Garments, we believe that the strength of every garment begins with the fabric itself. From selecting the right yarn to knitting and dyeing, our fabric development process is carefully designed to ensure comfort, durability, and world-class quality.

Yarn
Yarn

Every garment begins with the yarn. At Smart Fit Garments, we carefully select and test yarn for color consistency, softness, durability, and eco-friendliness. This ensures fabrics that are skin-friendly, comfortable, and built for lasting quality.

Knitting
Knitting

We transform yarn into premium fabrics using 30 MAYER & CIE German machines and 7 SHIMA SEIKI flat collar machines. From basic jerseys to complex jacquards, our skilled team ensures precision, consistency, and a wide variety of textures and finishes to meet every client’s need.

Dyeing
Dyeing

Adding color to fabric is not just about appearance — it’s about sustainability and performance. At Smart Fit Garments, we carry out eco-friendly dyeing processes that ensure rich, vibrant, and long-lasting colors while protecting the environment. With a wide palette of shades to choose from, we give clients complete freedom to match their creative vision. Each fabric is dyed with techniques that enhance its strength and longevity, while minimizing chemical waste and environmental impact. This balance of technology and sustainability is what makes our dyeing process highly valued by our clients.

Detailing & Enhancement

Once the fabric is developed, it is refined and enhanced through processes that bring out both functionality and creativity. With cutting-edge machinery and skilled craftsmanship, we prepare the fabric for garment production with unmatched precision.

Cutting

Cutting

Accuracy in cutting is vital to ensuring a garment’s proper fit and finish. Our cutting department is equipped with Gemini CAD/CAM systems, band knife machines, and IMA fabric spreaders, which allow us to produce patterns with exact measurements. By combining digital pattern-making with automated spreading, we maintain consistency across large volumes without compromising quality. Each fabric piece is cut to perfection, minimizing wastage and ensuring maximum efficiency.

Embroidery

Embroidery

Our embroidery unit features BARUDAN and TAJIMA machines with 40 heads and dedicated sampling units. From logos to intricate motifs, our expert team delivers embroidery that is precise, durable, and visually striking. With the ability to manage both bulk production and small custom runs, we ensure flexibility for every client. Each design is carefully executed to add elegance, identity, and lasting value to the garment. Our advanced setup allows us to consistently meet global standards in embroidery quality.

Production

Our production floor is the heart of Smart Fit Garments, where fabrics are
transformed into world-class clothing.

Stitching Image
Stitching

We have a fleet of 200+ computerized stitching machines including YAMATO, BROTHER, JUKI, and TYPICAL. These machines allow us to carry out a wide range of stitching operations, from simple single-needle stitches to advanced fancy patterns. Our highly trained tailors and operators ensure every garment is stitched with accuracy and durability.

Finishing Image
Finishing

Perfection is achieved in the final touches. Our finishing section is equipped with NAOMOTO, MACPI, and BELLA machines, which help in removing excess threads, eliminating stains, and ensuring garments are properly pressed and shaped. This ensures that every garment leaving our facility is neat, polished, and ready for retail.

Quality Control Image
Quality Control

Our dedicated QC team monitors garments at every stage — from fabric inspection to the final product. We follow strict AQL 1.5 standards and also conduct in-house lab tests for GSM, shrinkage, spirality, color fastness, and more. By combining human expertise with technology, we ensure that our garments consistently meet international benchmarks.